Engineer, Process / Project

Job # 591929 Industrial Manufacturing Company is looking for: POSITION: Engineer, Process / Project LOCATION: :  Oakwood, Illinois (Champaign/Danville Area)  SALARY: $85-95K + Bonus DEGREE:  Preferred EXPERIENCE: 5+ Years Process and Project Engineering Background RELOCATION: Assistance Available   General Description Summary Ensures Production Processes meet/exceed budgeted performance targets and customer expectations for quality. Ensure the successful launch of all New Product Launches, and optimization of current processes. Assist with Preventive Maintenance schedule and standard practices. Essential Duties and Responsibilities Ensure Lean principles are followed (including 5S standards). Assist the work teams with development of technical skills (TPM). Directly responsible for the development and updating of PM's and TPM's for new and altered equipment/process(es). Design, develop, and modify production processes, products and equipment for cost effective and efficient operations (including time/motion studies, process flow, SMED, New Layout, etc.) and to ensure customer specifications are met. Responsible to procure spare parts and/or new equipment upgrades. Serve as a contact for all New Process Launches and Project Management. Manage major capital projects to bring them in on time and on budget. Lead and finalize equipment layouts, manufacturing processes, and detailed estimates in preparation for submitting capital requests. Responsible for commissioning all equipment prior to startup. Direct the work of outside contractors on capital projects. Assist in establishing priorities and sequences for manufacturing products to ensure cost effectiveness and efficiency. Assist in revising and developing Standard Work, FMEA, Control Plans, and Quality documents. Directly responsible for PFMEA & Work Instructions. Statistically analyze process capability and production processes to identify Continuous Improvement opportunities. Inspect equipment to maintain specific operational performance and optimum utilization. Facilitate effective utilization of root cause analysis methodology which includes, but is not limited to, Six Sigma tools, daily meetings, data collection, fish bone diagrams, 5-whys, brainstorming exercises, etc. Responsible for initial training of new production process launches. Assist Quality personnel with quality issues. Responsible to ensure SPC data is in control. Communicate effectively with all levels of the organization to ensure issues are addressed and resolved in a timely manner. Assist with establishing and maintaining APQP documentation. Education and/or Experience: Bachelor's Degree preferred but not required (5) years of successful manufacturing experience including process and Lean engineering experience. Ideal candidate will have some understanding of Lean principles such as Value Stream Mapping, Just-in-Time, Demand Flow, Cellular Flow, 5S, Visual Management, Total Productive Maintenance, Continuous Improvement Process, Kaizen, ISO, and Standard Work.
Salary Range: $90K - $100K
Minimum Qualification
5 - 7 years

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